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Selection of Corrosion Inhibitors

Rules, equations or theories to guide inhibitor development or use are very limited. A synergism, or cooperation, is often present between different inhibitors and the environment being controlled, and mixtures are the usual choice in commercial formulations. The first step in selecting an inhibitor system is to consider was is usually adopted.

Some corrosive systems and the inhibitors used to protect them (reference)

System

Inhibitor

Metals

Concentration

Acids

HCl

Ethylaniline

Fe

0.5%

..

Mercaptobenzotriazole

..

1%

..

Pyridine + phenylhydrazine

..

0.5% + 0.5%

..

Rosin amine + ethylene oxide

..

0.2%

Sulfuric

Phenylacridine

..

0.5%

Phosphoric

Sodium iodide

..

200 ppm

Others

Thiourea

..

1%

..

Sulfonated castor oil

..

0.5-1.0%

..

Arsenic Oxide

..

0.5%

..

Sodium arsenate

..

0.5%

Water

Potable

Calcium bicarbonate

Steel, cast iron

10 ppm

..

Polyphosphate

Fe, Zn, Cu, Al

5-10 ppm

..

Calcium hydroxide

Fe, Zn, Cu

10 ppm

..

Sodium silicate

..

10-20 ppm

Cooling

Calcium bicarbonate

Steel, cast iron

10 ppm

..

Sodium chromate

Fe, Zn, Cu

0.1%

..

Sodium nitrite

Fe

0.05%

..

Sodium phosphate monobasic

..

1%

..

Morpholine

..

0.2%

Boilers

Sodium phosphate monobasic

Fe, Zn, Cu

10 ppm

..

Polyphosphate

..

10 ppm

..

Morpholine

Fe

variable

..

Hydrazine

..

O2 scavenger

..

Ammonia

..

neutralizer

..

Octadecylamine

..

variable

Engine coolants

Sodium chromate

Fe, Pb, Cu, Zn

0.1-1%

..

Sodium nitrite

Fe

0.1-1%

..

Borax

..

1%

Glycol/water

Borax + MBT

All

1% + 0.1%

Oil field brines

Sodium silicate

Fe

0.01%

..

Quaternaries

..

10-25 ppm

..

Imidazoline

..

10-25ppm

Seawater

Sodium silicate

Zn

10 ppm

..

Sodium nitrite

Fe

0.5%

..

Calcium bicarbonate

All

pH dependent

..

Sodium phosphate monobasic + Sodium nitrite

Fe

10 ppm + 0.5%